Product Description
Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.
Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.
Till now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.
1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a drive chain with low maintenance requirements?
Using a drive chain with low maintenance requirements offers several benefits in industrial applications. Here is a detailed explanation:
- Reduced Downtime: A drive chain with low maintenance requirements minimizes the need for frequent inspections, lubrication, and adjustments. This reduces the downtime associated with maintenance activities, allowing for longer periods of uninterrupted operation and increased productivity.
- Cost Savings: With low maintenance requirements, there is a reduction in the labor, time, and cost associated with regular maintenance tasks such as lubrication, cleaning, and tension adjustments. Additionally, the longer intervals between maintenance cycles result in lower overall maintenance expenses.
- Increased Reliability: Drive chains with low maintenance requirements are designed to be highly reliable and durable. They are engineered to withstand the demands of continuous operation without frequent maintenance interventions. This enhances the reliability of the chain, reducing the risk of unexpected failures or breakdowns that can disrupt production processes.
- Extended Chain Life: Drive chains with low maintenance requirements often incorporate features such as self-lubricating capabilities, corrosion-resistant coatings, or sealed designs. These features help to protect the chain from wear, corrosion, and contaminants, extending its service life and reducing the frequency of chain replacements.
- Improved Safety: Low maintenance drive chains contribute to improved safety in the workplace. With reduced maintenance requirements, there is a decreased need for personnel to access or interact with the chain system, minimizing the risk of accidents or injuries associated with maintenance activities. Additionally, reliable chain performance resulting from low maintenance helps ensure the safe operation of machinery and equipment.
- Simplified Maintenance Routine: Drive chains with low maintenance requirements often have simplified maintenance routines. They may incorporate features such as easy-to-access lubrication points, quick-release pins, or self-adjusting mechanisms. These features simplify the maintenance process, making it more efficient and less time-consuming.
- Enhanced Operational Efficiency: A drive chain with low maintenance requirements allows for continuous operation with minimal interruptions for maintenance. This enhances overall operational efficiency, as production processes can run for longer periods without the need for frequent stops or maintenance-related downtime.
It is important to note that even drive chains with low maintenance requirements still require periodic inspections to ensure proper functioning and detect any signs of wear or damage. However, the intervals between maintenance tasks are extended compared to traditional drive chains, resulting in improved operational efficiency and cost savings.
By utilizing drive chains with low maintenance requirements, industrial operators can benefit from reduced downtime, cost savings, increased reliability, extended chain life, improved safety, simplified maintenance routines, and enhanced operational efficiency in their applications.
Can a drive chain be used in a woodworking or sawmill application?
Yes, a drive chain can be used in woodworking and sawmill applications, where reliable power transmission and durability are essential. Here is a detailed explanation:
In woodworking and sawmill operations, machinery and equipment such as saws, planers, jointers, and conveyors are commonly used. Drive chains offer several advantages in these applications:
- High Load Capacity: Drive chains are known for their high load-carrying capacity, making them suitable for heavy-duty applications commonly found in woodworking and sawmill operations. They can handle the significant forces and loads associated with cutting, shaping, and moving timber and lumber.
- Durability and Reliability: Woodworking and sawmill environments can be demanding, with conditions such as sawdust, vibrations, impacts, and variable operating temperatures. Drive chains are designed to withstand these harsh conditions and provide reliable and durable power transmission even in rugged and demanding operating environments.
- Precise Power Transmission: Drive chains offer precise power transmission, ensuring accurate and synchronized movement of the machinery components involved in woodworking and sawmill operations. This allows for consistent and reliable cutting, shaping, and material handling processes.
- Customization Options: Drive chains can be customized to suit specific woodworking and sawmill applications. They are available in various sizes, pitches, and materials to accommodate different loads, speeds, and environmental conditions.
- Compatibility with Auxiliary Components: Drive chains can be easily integrated with auxiliary components commonly used in woodworking and sawmill machinery, such as tensioners, guides, sprockets, and bearings. This allows for efficient and reliable power transmission throughout the entire system.
- Cost-Effectiveness: Drive chains offer a cost-effective solution for power transmission in woodworking and sawmill operations. They have a long service life, reduced maintenance requirements, and lower replacement costs compared to some alternative power transmission systems.
It is important to consider the specific requirements of the woodworking or sawmill application when selecting a drive chain. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in woodworking and sawmill applications.
By utilizing drive chains in woodworking and sawmill operations, operators can benefit from reliable power transmission, durability, and the ability to withstand the challenging conditions encountered in these industries, ultimately contributing to efficient and precise woodworking and lumber processing.
Can a drive chain be repaired or does it need to be replaced?
When a drive chain is damaged or worn, the extent of the issue determines whether it can be repaired or needs to be replaced. Here are some considerations:
A drive chain can be repaired in certain situations:
- 1. Individual Component Replacement: If only a few links, rollers, or plates are damaged or worn, it is possible to replace those specific components. This approach is more common with roller chains that have removable pins or quick-connect links.
- 2. Chain Shortening: In some cases, a drive chain may become too long due to elongation. If the elongation is within an acceptable limit and the remaining chain is in good condition, the chain can be shortened by removing links and reconnecting the ends.
However, in many instances, a worn or damaged drive chain needs to be replaced entirely:
- 1. Excessive Wear: If the chain has elongated beyond the manufacturer’s recommended limit, shows widespread wear, or has significant damage to multiple components, it is best to replace the entire chain for optimal performance and safety.
- 2. Significant Damage: If the chain has suffered severe damage, such as breakage, deformation, or corrosion, it is generally safer and more practical to replace the chain rather than attempting repairs.
- 3. Maintenance Convenience: Drive chains require proper alignment, tension adjustment, and lubrication to function optimally. If the chain has been in use for a long time or requires frequent repairs, replacing it with a new chain may be more convenient and cost-effective in the long run.
It is important to assess the extent of the damage, consult the manufacturer’s guidelines, and consider the cost, time, and safety implications before deciding whether to repair or replace a drive chain.
editor by CX 2024-04-19